Wednesday, January 9, 2013

TYPICAL CAUSES OF STRUCTURAL FAILURES

Building under construction collapse

Failures of Engineering Structures do no just happen. Often someone is responsible in Kenya; we have recently witnessed buildings collapsing when under construction and even after they have been completed. Less reported are roads that fail prematurely. Structures do not fail due to architectural issues. Almost in all cases, failure occurs due to an engineering and or construction related problems. There are a variety of reasons why engineering structures fail. The principal among them are:

(a)    Inadequate geotechnical and materials investigations.
(b)   Using inappropriate specifications and manuals.
(c)    Incompetent design.
(d)   Poor workmanship.
(e)    Lack of ethics.
(f)    Poor supervision hence poor construction.
(g)   Close relationship between parties to the contract
(h)   Using inappropriate materials
(i)     Weak laws
(j)     Corruption

1 Inadequate geotechnical and materials investigations
It is mandatory that comprehensive geotechnical and materials investigations are carried out for all engineering structures. Whether you are constructing a building, a road, a dam, aircraft runway/taxiway, pylons to carry electricity or telecommunication masts, geotechnical and materials investigations are not optional. Sadly, this is one area that is usually neglected or inadequate resources are allocated for the exercise. This is either due to ignorance or the promoter has the false notion that he can save money by carrying out minimal investigations or none at all. The consequences are usually catastrophic since the whole design of the proposed structure is based on wrong assumptions.  Nature is usually unforgiving to those who ignore this phase. (Typical example of this is the Kiambu residential structures that collapsed in 2010)

Remedy
Approval to proceed with the construction of major structures should at all times be subject to production of authentic reports that give evidence that comprehensive materials and geotechnical investigations have been carried out and design of the foundation is based on the test results obtained. Inclusion of appropriate factors of safety must be demonstrated.  Never cut costs by carrying out inadequate investigations.

2 Using Inappropriate Specifications and Manuals
Specifications and Manuals are usually the principal guides to a designer.  It is important that the designer uses the correct, relevant and most up to date Specifications and Manuals.  To update Specifications and Manuals, lessons learnt from failure of constructed structures and research is important. 
Remedy 
The government must invest in research and performance monitoring of completed structures.  Specifications and Manuals must be reviewed and amended on regular basis if found necessary.  It is important that the private sector and universities are involved in these exercises.    

3 Incompetent Design
A number of projects being implemented have been designed by persons who are not qualified to do any design. Others have been designed by inexperienced professionals but no review is carried out by qualified and experienced professionals.  Promoters engage these kinds of people to save on design costs.  The consequences are often catastrophic.

Remedy
Heavy fine or  make it a serious criminal offence for one who does not possess a practicing license as an Engineer to design or approve design of engineering structure. Engineer’s registration body’s act should be implemented to the letter. Audit work should be carried out on all ongoing or recently completed major engineering structures.

4 Poor Workmanship
It is important to state that the responsibility of constructing an engineering facility that fully complies with the stipulated specifications fully lies with the Contractor.  The Engineer, if indeed there is one on site, will monitor the quality of works but his approval or otherwise of the works will be based on samples tested.  This is due to the fact that it is practically not possible to carry out 100% testing of the materials used in the works.  A good Contractor will therefore ensure that he only entrusts his works to persons who are competent and have integrity.  He will ensure that his workforce has the right gear, appropriate equipment and machinery for the tasks at hand.

Remedy
Contractors should be penalized heavily for any structure that collapses during construction or after completion, if proved negligent.  Construction work should only be supervised by qualified persons.  Regular audits should be carried out while construction is ongoing.

5 Lack of ethics
Ethics is a strange term to a number of Contractors and even supervising engineers. A Contractor who has a workforce that values professional ethics will require minimal supervision.  Any Contractor or Engineer who wishes to stay relevant in the market in the long term must embrace professional ethics.  Needless to say, this will always lead to high quality work, all things being equal.

Remedy
Contractors and other professionals involved in the construction industry, who continuously demonstrate lack of professional ethics, should be struck off the register and be black-listed for a period to be defined in law but should be punitive enough.

6 Poor Supervision
It would be hypocritical not to admit that engineers and their support staff do not contribute to failures of structures that we see all around us.  In a number of cases, this could be due to the fact that those employed to supervise are inexperienced and may not know when to reject materials or completed works. The problem in this case can be traced to procurement of consultancy services where the cheapest gets the job.  A Consultant who tenders low is unlikely to engage experienced and competent engineers and support staff.  So at the end of the day, the Employer will get what he is ready to pay for. Poor supervision will also be witnessed on sites where the engineer and/or his support staff have been compromised by the Contractor.  So they look the other way when things are going wrong. 

Remedy
Only engage competent and experienced persons with integrity to supervise the works but keep them motivated and well remunerated.

7 Close Relationship between Parties to the Contract
As we all know, parties to the contract are two:  the Employer and the Contractor.  As a matter of fact, close relationship between the two parties is not wrong in itself.  It could even be beneficial to the project in certain respects. The problem arises when this relationship becomes too close for comfort.  The Engineer, though not party to the Contract, finds it very difficult to fulfill his roles and responsibilities since the contractor will only listen to the Employer. Unfortunately, the Employer, who may be the custodian of taxpayer’s money, will not be on site to see things going wrong.  The Contractor will ignore the Engineer’s instructions since the Employer “is already in his pocket” but the engineering facility constructed may not stand the test of time.

Remedy
The Employer and Contractor should at all times respect the impartial role played by the Engineer.

8 Using Inappropriate Materials
Strict quality control of all materials used in engineering structures is mandatory.  Taking shortcuts often lead to catastrophic failures. Materials must be tested for compliance with stipulated specifications both at source and once it is delivered to site.  Before placement, materials must be mixed as required.  For instance, concrete must have the different aggregates and cement in the right proportions and only the right amount of water should be added.  When ready, concrete must be placed on clean reinforced or un-reinforced surfaces within the required time. It must be vibrated thoroughly and cured for the minimum number of days stipulated before proceeding with construction.  But what we see all around us are concrete structures that are constructed in a hurry and loading allowed before concrete attains the required strength.  This is true of all other engineering materials, stabilized materials, bituminous materials and so on.

Remedy
Always ensure Materials are tested for Compliance with the Specifications and Quality Control is then performed at the recommended frequency.


9 Weak Laws
When an engineering structure collapses it often leads to loss of life, injuries or improper use of tax-payers money. In all cases, those responsible must be made to pay dearly.  It is usually a mockery of justice to release those found guilty of negligence on a small fine of KES 50k.

Remedy
We should review our laws and make punishment for all those who approve, design, supervise construction or do the actual construction of unsafe structures so severe that no one in his right mind would want to be caught on the wrong side of this legislation.

10 Corruption
This is perhaps one of the most difficult problems to tackle.  Over 50% of the causes discussed above would be solved if we could tackle this vice. Unfortunately corruption is now almost an accepted way of life especially in Africa.  And if it is any consolation, it is a world-wide problem and only the degree is different.

Remedy
Punish severely those who perpetuate the vice, motivate and remunerate well those dealing with engineering structures handsomely but above all seek Divine Intervention

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